加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床(chuang)(chuang)。加(jia)工(gong)(gong)中心(xin)是高(gao)度(du)機電一(yi)體化的(de)產品,工(gong)(gong)件裝夾后,數控系統能控制機床(chuang)(chuang)按不同工(gong)(gong)序自(zi)(zi)動(dong)選擇、更換刀具、自(zi)(zi)動(dong)對刀、自(zi)(zi)動(dong)改變主(zhu)軸轉(zhuan)速、進(jin)給量等(deng),可(ke)連續完成鉆、鏜(tang)、銑、鉸、攻(gong)絲等(deng)多種工(gong)(gong)序,因而大(da)大(da)減少了工(gong)(gong)件裝夾時(shi)間、測(ce)量和機床(chuang)(chuang)調(diao)整等(deng)輔助工(gong)(gong)序時(shi)間,對加(jia)工(gong)(gong)形(xing)狀比較復雜,精度(du)要求較高(gao),品種更換頻(pin)繁的(de)零件具有良好的(de)經(jing)濟效果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了(le)進一(yi)步發揮這些優點,數(shu)控機床(chuang)遂向“工(gong)(gong)序集中”,即一(yi)臺數(shu)控機床(chuang)在一(yi)次裝夾零件后能(neng)完成(cheng)多工(gong)(gong)序加(jia)工(gong)(gong)的(de)數(shu)控機床(chuang)(即加(jia)工(gong)(gong)中心(xin))方面(mian)發展(zhan)。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(jian)(jian)(批(pi))試(shi)切完(wan)后,程序和相關(guan)生(sheng)產信息可(ke)保留下(xia)來,下(xia)次產品再生(sheng)產時(shi),只要(yao)很少的準備時(shi)間就可(ke)以開始生(sheng)產。CNC加工(gong)(gong)(gong)中心(xin)工(gong)(gong)(gong)時(shi)包括(kuo)準備工(gong)(gong)(gong)時(shi)和加工(gong)(gong)(gong)工(gong)(gong)(gong)時(shi),CNC加工(gong)(gong)(gong)中心(xin)把很長(chang)的單件(jian)(jian)準備工(gong)(gong)(gong)時(shi)平均(jun)分配到每(mei)一個(ge)工(gong)(gong)(gong)件(jian)(jian)上,使每(mei)次生(sheng)產的平均(jun)實際工(gong)(gong)(gong)時(shi)減少,生(sheng)產周期大大縮短。
(2)高精度(du)工(gong)件(jian):有些工(gong)件(jian)需求(qiu)甚少(shao),但屬關鍵部件(jian),要(yao)求(qiu)精度(du)高且工(gong)期(qi)短,用(yong)(yong)傳統(tong)工(gong)藝需用(yong)(yong)多臺機(ji)床(chuang)協調工(gong)作(zuo),其周期(qi)長、效率(lv)低,在長工(gong)序流(liu)程中,受(shou)人為(wei)(wei)影響容易出廢品,從而(er)造成重大經(jing)濟損失(shi)。而(er)采用(yong)(yong)CNC加工(gong)中心(xin)進行加工(gong),生(sheng)產完全由程序自動(dong)控制(zhi).避免(mian)了長工(gong)序流(liu)程,減少(shao)了硬(ying)件(jian)投資及人為(wei)(wei)干擾,具(ju)有生(sheng)產效益高及質量穩定的特點。
(3)批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產的(de)(de)工件(jian)(jian):CNC加工中心(xin)生(sheng)(sheng)(sheng)產的(de)(de)柔性不僅體現在(zai)對特殊(shu)要求(qiu)的(de)(de)快速反(fan)應上(shang),而且可以(yi)快速實現批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產,以(yi)提高市場競爭(zheng)能力。CNC加工中心(xin)適(shi)合于中小(xiao)(xiao)(xiao)批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產,特別(bie)是小(xiao)(xiao)(xiao)批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產,在(zai)應用CNC加工中心(xin)時(shi)。盡量(liang)(liang)使批(pi)量(liang)(liang)大于經濟批(pi)量(liang)(liang),以(yi)達到良好的(de)(de)經濟效果。隨著(zhu)CNC加工中心(xin)的(de)(de)不斷(duan)發(fa)展,經濟批(pi)量(liang)(liang)越來越小(xiao)(xiao)(xiao),對一些復雜(za)工件(jian)(jian),5-10件(jian)(jian)就可以(yi)生(sheng)(sheng)(sheng)產,甚至單件(jian)(jian)生(sheng)(sheng)(sheng)產時(shi)也可以(yi)考慮用CNC加工中心(xin)。
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地址: | 中山市小欖鎮工業大道中10號(A幢) |