加工中心簡稱CNC,是由機械設備與數控系統組成的使用于加工復雜形狀工件的高效率自動化機床。加工中心又被稱電腦鑼。加工中心備有刀庫,具有自動換刀功能,是對工件一次裝夾后進行多工序加工的數控機床。加工(gong)(gong)中心是高(gao)度機電一體化的(de)產品,工(gong)(gong)件(jian)裝(zhuang)夾后(hou),數(shu)控系統能控制(zhi)機床按(an)不同工(gong)(gong)序(xu)自(zi)動選(xuan)擇(ze)、更(geng)換刀具、自(zi)動對刀、自(zi)動改變主軸轉速、進(jin)給量等,可(ke)連續完成鉆、鏜(tang)、銑、鉸、攻絲等多種(zhong)工(gong)(gong)序(xu),因(yin)而大(da)大(da)減少了工(gong)(gong)件(jian)裝(zhuang)夾時間、測量和機床調整等輔助工(gong)(gong)序(xu)時間,對加工(gong)(gong)形狀比較復雜,精度要求較高(gao),品種(zhong)更(geng)換頻繁的(de)零件(jian)具有良好的(de)經濟效(xiao)果。
數控機床實現了中、小批量加工自動化,改善了勞動條件。此外,它還具有生產率高、加工精度穩定、產品成本低等一系列優點。CNC零件加工中心廠家為了進一步發揮(hui)這些優(you)點,數(shu)控機(ji)床遂(sui)向“工序(xu)集中(zhong)”,即(ji)一臺數(shu)控機(ji)床在(zai)一次裝夾零件后能完(wan)成(cheng)多工序(xu)加(jia)工的數(shu)控機(ji)床(即(ji)加(jia)工中(zhong)心)方面發展。
CNC立式加工中心的用途:
(1)期性重復投產的工件:有些產品的市場需求具有周期性和季節性,如果采用專門生產線則得不償失,用普通設備加工效率又太低,且質量不穩定,數量也難以。而采用CNC加工中心,首件(批(pi))試(shi)切完后,程序和(he)相關生(sheng)產(chan)(chan)(chan)信(xin)息可(ke)保(bao)留下來,下次產(chan)(chan)(chan)品再生(sheng)產(chan)(chan)(chan)時(shi),只要(yao)很少的準(zhun)備時(shi)間就可(ke)以開始生(sheng)產(chan)(chan)(chan)。CNC加工(gong)(gong)中(zhong)心(xin)工(gong)(gong)時(shi)包括(kuo)準(zhun)備工(gong)(gong)時(shi)和(he)加工(gong)(gong)工(gong)(gong)時(shi),CNC加工(gong)(gong)中(zhong)心(xin)把很長的單件準(zhun)備工(gong)(gong)時(shi)平均(jun)分配到每一個工(gong)(gong)件上,使每次生(sheng)產(chan)(chan)(chan)的平均(jun)實(shi)際工(gong)(gong)時(shi)減少,生(sheng)產(chan)(chan)(chan)周期大大縮短。
(2)高精度工(gong)(gong)件:有(you)些工(gong)(gong)件需求(qiu)(qiu)甚少(shao),但屬(shu)關(guan)鍵(jian)部(bu)件,要求(qiu)(qiu)精度高且工(gong)(gong)期短,用傳統工(gong)(gong)藝需用多臺機床(chuang)協調工(gong)(gong)作,其周期長、效(xiao)率(lv)低,在長工(gong)(gong)序流(liu)(liu)程中(zhong),受人為(wei)影響(xiang)容(rong)易出廢(fei)品(pin),從而(er)造成重大(da)經濟(ji)損失。而(er)采用CNC加(jia)工(gong)(gong)中(zhong)心進行加(jia)工(gong)(gong),生(sheng)產完全由(you)程序自動(dong)控制.避(bi)免(mian)了(le)(le)長工(gong)(gong)序流(liu)(liu)程,減(jian)少(shao)了(le)(le)硬(ying)件投(tou)資(zi)及(ji)人為(wei)干擾,具有(you)生(sheng)產效(xiao)益高及(ji)質量(liang)穩定的(de)特(te)點。
(3)批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產(chan)的(de)工(gong)件(jian):CNC加工(gong)中(zhong)(zhong)心(xin)生(sheng)(sheng)(sheng)產(chan)的(de)柔性不僅體現在對特殊(shu)要求的(de)快速反應上,而且可(ke)以(yi)(yi)快速實(shi)現批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產(chan),以(yi)(yi)提高市場(chang)競爭能力。CNC加工(gong)中(zhong)(zhong)心(xin)適合于中(zhong)(zhong)小批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產(chan),特別是小批(pi)量(liang)(liang)生(sheng)(sheng)(sheng)產(chan),在應用(yong)CNC加工(gong)中(zhong)(zhong)心(xin)時(shi)。盡量(liang)(liang)使批(pi)量(liang)(liang)大于經(jing)濟(ji)批(pi)量(liang)(liang),以(yi)(yi)達到良好的(de)經(jing)濟(ji)效果。隨(sui)著CNC加工(gong)中(zhong)(zhong)心(xin)的(de)不斷發(fa)展,經(jing)濟(ji)批(pi)量(liang)(liang)越來越小,對一(yi)些(xie)復雜工(gong)件(jian),5-10件(jian)就可(ke)以(yi)(yi)生(sheng)(sheng)(sheng)產(chan),甚至(zhi)單(dan)件(jian)生(sheng)(sheng)(sheng)產(chan)時(shi)也可(ke)以(yi)(yi)考慮用(yong)CNC加工(gong)中(zhong)(zhong)心(xin)。
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地址: | 中山市小欖鎮工業大道中10號(A幢) |